MOULD DESIGN
• Advanced Mould Design, to ensure-
• Uniform Temperature & Pressure Distribution
• Easy Flowability
• Complete evacuation of gases
• Easy Workability – Product release, Mould cleaning
INFRASTRUCTURE
• Complete Mixing setup with-
• Kneader
• Unidrive Mixing Mill
• Stock Blender
• PLC Controlled Blanking
• Vacuumised Compression Moulding
• Best in class machinery & Lab Equipment
• High quality power supply & backup
LABORATORY
OSCILLATING DISC RHEOMETER
The Rheometer describes precisely, the vulcanising and processing characteristics of Rubber-Compounds
A plot of Torque (force) value against time gives a typical graph called Cure Curve or Rheograph
Internationally designated parameters like MI, MH, TS2, TS5, TC50, TC90 etc. are obtained from the graph
The Cure Curve obtained with Rheometer is a finger print of compound’s vulcanization & processing character
TENSILE TESTING MACHINE
Provides Tensile Strength, Elongation @ Break and Modulus values for Compounds in accordance with ASTM D412
DUROMETER
Provides precise Hardness measurement in Shore A scale. Used for validation of Compound Batches & Products
PROFILE PROJECTOR
With direct software Interface provides shadow-reading measurements of components & profiles at upto 20x magnification
VIDEO INSPECTION SYSTEM
With direct software Interface provides measurements of components, profiles and surface inspection at upto 60x magnification
LAB PRESS
Exclusive Lab press used for making specimens suitable for testing various properties of Rubber Compounds such as-
TENSILE STRENGTH
ELONGATION@ BREAK
MODULUS
TEAR STRENGTH
COMPRESSION SET
HARDNESS
DRY HEAT RESISTANCE
FLUID RESISTANCE
OZONE RESISTANCE
REBOUND RESILIENCE
REFLUXING SYSTEM
Used for Testing FLUID RESISTANCE of Rubber- Compounds upto a temperature of 150 ̊C
HEAT AGING OVEN
Used for testing various properties of Rubber Compounds at upto 300 ̊C, such as –
DRY HEAT RESISTANCE TESTING
COMPRESSION SET TESTING
FLUID RESISTANCE
WEIGHING BALANCE
With Least Count of 0.0001GMS for very accurate measurements of:
SPECIFIC GRAVITY [ASTM D297]
CHANGE IN VOLUME [ASTM D471]
CHANGE IN WEIGHT
MICRO-HARDNESS TESTER
Hardness is a very important & primary parameter for Rubber products.
ASTM Standard call for testing of Hardness on the Specimen only.
Micro-Hardness Tester is used to test the on-the- product Hardness ensuring consistency and repeatability in processes.
Thereby, we verify & assure Product quality to Customers in every lot
PROCESS IMPROVEMENTS & CONTROLS
• Mixing Process controls-
• Homogenous dispersion
• Minimum compound aging
• Hi-quality Mix
• Moulding Process controls-
• Poka-Yoke to maintain process parameters
• PLCs to maintain process stability
• Custom-made Fixtures to increase output & reduce fatigue